Our Heavy System offers the following advanced features:

 

• Dual Uncoilers equipped with regenerative drive braking, designed to generate electricity during operation.
• A coil preparation area with fully automatic, hands-free coil loading for enhanced efficiency.
• The option to include a “deep plunge” heavy gauge Straightener, featuring our quick-opening Pop Top design.
• An available brush and vacuum Dust Collector to maintain a clean working environment.
• The option to add a Heavy Gauge Grip or Roll Feed, improving both speed and accuracy.
• “Accu-Square” Shears, which can be equipped with quick-change knife cassettes (the cassette system may be optional).
• High Speed Drop Stackers, which include a hands-free “scrap puller” for added convenience.
• The ability to incorporate “Lift Type” Conveyors, facilitating efficient material handling.

 

Advantages:

 

Flexible Solutions

We provide a wide range of options in metal cut-to-length operations, offering various combinations of machines tailored to your sheet cutting needs. Our product lineup includes coil cutting machines with diverse capacity ranges, work ranges, and price points. Additionally, we offer alternative coil metal processing options, such as flying shear and rotary shear systems, to suit different project requirements.

Low Energy Consumption

Leveraging modern technology and our advanced automatic cut-to-length designs, we enable our customers to perform steel cutting tasks with significantly reduced energy consumption compared to other manufacturers’ machines. Our systems are engineered for efficiency, ensuring you get the most out of your resources.

User-Friendly Operation

Our automatic cut-to-length machines are designed with a practical control panel, intuitive software, and easy-to-adjust settings, making them simple to operate. Understanding the system’s operation and getting started with our cut-to-length lines is straightforward, allowing operators to take full control with ease. Additionally, with optional routing platforms on the roll cut-to-length line, a single operator can efficiently handle heavy sheets during coil changes, enhancing productivity and safety.

 

Profile drawing:

 

 

Detailed advantages of the cut to length roll forming machine

 

The technology used in the leveling lines allows to achieve high levels of production as well as a high level of flatness. For this, in addition to the basic equipment, we have a wide range of equipment that can be incorporated into our leveling and cut to length lines, such as

1. Our machine with 7t loading capacity decoiler, and our decoiler have more functions: such as the loading cart, pneumatic brake, hydraulic press arm (this is necessary expecially for the 0mm thickness coils. And our decoiler have the hydraulic support holder, this can let the decoiler working more stable.
2. Our machine adopt both top and bottom rollers active leveling, this is more better for the leveling precision.

3. There are motor on the top of our machine, this can adjust of the roller gap much easier when you process different thickness sheet.
4. The guide rollers can guarantee the slitting precision. And much easy for adjustment at the same time not hurt material.

The technical specifications of the cut to length roll forming machine：

• Outer diameter of coil: maxF1600mm
• 15 leveling rollers, 7 up and down 8 (one of which is a guide shaft), diameter of the roller is ф100, the effective width of the roller is 1700mm, material is 40Cr, high-frequency quenching, and surface is hard chrome-plated.
• There are 4 pairs of short support rollers at the top and bottom, roller diameter ф90, material 45#, high-frequency quenching, and the upper and lower support rollers are adjusted by inclined iron to prevent the leveling roller from being deformed by force.
• The frame is divided into upper and lower parts, which are connected by four strong tie rods. The upper frame is used to install the upper row of leveling rollers. The lower base is used to install the lower leveling roller group and to support the whole machine body.
• The motor :22kw
• Adjust motor 1.5kw, up and down automatic adjustment.
• Inner diameter of coil: F508mm
• Maximum working speed: 25m/min
• Equipped with anti-releasing pressure arm: 1pc
• Reel expansion and contraction range: F470～F530mm
• Spindle diameter: Φ232mm
• Effective length of reel: 1650mm
• Drive motor: 7.5KW
• Coil outer diameter: F1600mm
• Coil width: 1650mm
• Car carrying capacity: 15T
• Moving speed: about 4m/min
• rolley lift hydraulic cylinder: F90mm 2 pcs, working pressure 12MPa