1.5″ Form Deck Roll Forming Machine Profile:

Standard Cover Width: 36″

Additional Cover Widths Available: 24″,30″

Available Finishes: Galvanized-G60/G90, Prime Painted–Gray or White, Finished Painted-Call for Available Colors, Galvanized Painted, Stainless Steel

Available Gauges: 24, 22, 20, 18, 16

A 1.5″ Metal Form Deck Roll Forming Machine is specialized equipment widely utilized in the construction industry to produce metal form decks with a thickness of 1.5 inches. Below is a detailed explanation of its key components and functionality:

Metal Form Decks: These are structural components primarily made of steel, used to create composite flooring or roofing systems in construction. They serve as a base for concrete slabs, providing temporary support during construction while also enhancing the structural strength of the final build.

1.5-Inch High: The term “1.5” refers to the High of the deck being manufactured. This specification plays a vital role in defining the deck’s structural capabilities and load-bearing performance.

Roll Forming Machine: This machine is designed to transform flat metal sheets or coils into the desired profile for metal form decks. The process involves feeding the metal through a series of rollers that incrementally shape it into a corrugated or profiled structure. The resulting shape enhances the deck’s strength and functionality.

The roll forming process is both precise and efficient, enabling the mass production of metal decks with consistent quality. Each stage of the machine’s rollers progressively bends the metal into its final form, ensuring accuracy and uniformity.

For anyone involved in the production or utilization of 1.5″ metal form decks in construction projects, this type of roll forming machine is indispensable. Its ability to produce high-quality, structurally sound components makes it a critical tool in modern building practices.

Roll forming machine Feeding device Steel plate welded as the feeding platform
 

Rolling shaft

Shaft material:45# STEEL
Shaft type: solid shaft
Shaft diameter: 100 mm
Tempering treatment to prevent deformed and improve hardness
 

Roller

45# steel
0.05mm Chromed treatment, make the rollers more smoothly, improve the hardness and prevent abrasion, anti corrosion increase of service life
Rolling station 31 rolling stations
Middle wall plate thickness 20mm thickness
Work speed 0-25 m/min
Machine structure Carbon steel welded structure
Machine basic frame 400# H steel welded
Anti rusty treatment after welding
Work power 22+22 kw
Rolling spacer Anti rusty treatment
Steel bar Anti rusty treatment
Transmission By Chains with cover

The basic frame with diagonal bracing

Advantage:With this design, it will make our machine works more stable

  1. With supporting rollers, to feed material more smoothly, protect material.
  2. The front rollers are with two gears outside, to make the up shaft run from passively to actively, with more power to feeding material, and run more faster to prevent stockpile.

(The advantage of that: You can see that there are 2 gears outside the structure which is on the shafts in the first station. The gears connect the upper shaft and down one, the gear can drive the shaft moving actively. Normally, the chains only connect the shaft in the down layer, the upper shafts are moving passively. But now we adopt the gear in the first three stations, both the down layer shaft and upper layer shaft are moving actively, it can ensure the metal sheet feed into forming system in the same speed and same level.)

More Pictures of the Machine:

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