Features of the Steel Pipe Making Machine
The steel pipe making machine boasts high precision in pipe production, stable performance, and high yield. It offers full automation, making operation straightforward, and is designed for durability and robustness. The machine supports continuous production, enhances efficiency, minimizes material waste, and reduces production costs.
1.Suitable for processing steel
2.Round and rectangular pipes can be produced with this equipment
3.Production speed can reach up to 20m/min
4.Diameter error tolerance is within 0.5/100 of the pipe’s OD
Components of the steel Pipe Making Machine metal tube line
The complete HF welded pipe mill consists of several key sections: the entry section, the mill section, the cut-off section, and the finishing section. The process for manufacturing steel pipes involves the following steps:
1. Uncoiling the steel coil.
2. Scrolling up the material to the required shape.
3 .Shearing and welding the edges together.
4. The material then passes through a spiral accumulator to manage coil length.
5. The pipe undergoes forming to achieve its desired shape.
6 .High-frequency (HF) induction welding is applied to join the edges securely.
7. The external burrs are removed from the welded seam.
8. Cooling is performed to stabilize the pipe’s structure.
9. The pipe is then sized to the correct diameter.
10. A flying saw cuts the pipe to the required length.
11. The pipe moves along the run-out table for further handling.
12. It is inspected for quality assurance.
13. Finally, the pipes are packed and sent to the warehouse for storage.
Profile Drawing:
Open seam tube profile rolling forming machine:
Material : DC01 thickness 0.9mm
Speed:10-15m/min
Testing machine: We sue width 33.5mm material testing the machine for customer.
Typical Applications:
Steel Pipe Making Roll Forming Machine Working Flow:
1.Uncoiling: The initial stage involves uncoiling the material.
2.Shear and Welding: Next, the material is sheared and welded as required.
3.Spiral Accumulator: The spiral accumulator manages the flow of the material.
4.Forming: The material is then shaped into the desired profile.
5.High-Frequency Induction Welding: The shaping process includes high-frequency induction welding for strong joints.
6.External Burr Removal: Any external burrs are removed to ensure a smooth finish.
7.Cooling: The welded pipe is then cooled down to stabilize its structure.
8.Sizing: The pipe is sized to meet specific dimensions.
9.Flying Saw Cutting: After sizing, the pipe is cut to length using a flying saw.
The Technical Specifications Of the Tube profile Roll Forming Machine :
Tube profile rolling forming machine | ||
1.Formed Material | PPGI,GI,AI | Thickness:0.4-1.0mm |
2.Decoiler | Hydraulic decoiler | Manual decoiler(will give you as free) |
3.Main body | Roller station | 12 rows(As your requirement) |
Diameter of shaft | 80mm solid shaft | |
Material of rollers | 45# steel, hard chrome plated on the surface | |
Machine frame | 350 H steel | |
Drive | Chain transmission | |
Dimension(L*W*H) | 9500*1600*1600mm | |
Weight | 7.5T | |
4.Cutter | Automatic | cr12mov material, no scratches, no deformation |
5.Power | Motor Power | 5.5KW |
Hydraulic system power | 4KW | |
6.Voltage | 380V 50Hz 3Phase | As your requirement |
7.Control system | Electric Box | Customized(famous brand) |
Language | Support multiple languages | |
PLC | Can set batch, length, quantity, etc. | |
18.Forming Speed | 15-20m/min | The speed is adjus |
Open seam tube profile rolling forming machine roller design and working principle:
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